This report reviews various approaches for processing of biogas plant digestate for the purpose of nutrient recovery. It covers both established and emerging technologies and assesses technical performance and where possible economics. Techniques for nutrient recovery from digestate are developing rapidly and aim to improve nutrient management in agriculture and in waste treatment systems.
The report is aimed at biogas plant developers and operators as well as agriculture policy makers and was produced by IEA Bioenergy Task 37. IEA Bioenergy Task 37 addresses challenges related to the economic and environmental sustainability of biogas production and utilisation.
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This review examines how membrane technologies can be used to process nutrient-rich manure and digestate liquids, which often cause membrane fouling due to their high content of organic matter, solids, and mineral compounds. It summarizes the key physico-chemical properties of these effluents and explains how different solid–liquid separation methods interact with these complex variables. The paper outlines the major factors influencing membrane fouling, along with approaches for inspecting membranes and analyzing foulants. It also discusses how feed characteristics, operating conditions, pH control, flocculation–coagulation, and cleaning strategies affect system performance. Finally, it highlights techniques for recovering nutrients such as ammonia-nitrogen and phosphorus, as well as removing heavy metals from farm effluents.
Treatment-of-Manure-and-Digestate-Liquid-Fractions-Using-Membranes-Opportunities-and-Challe.pdfELLIPSE project will address the valorisation of two heterogeneous waste streams generated in significant amounts in Europe, slaughterhouse waste (bellygrass or rumen content) and paper and pulp sludge, to produce cost-efficient polyhydroxyalkanoates (PHAs) for agricultural and personal care applications, by the coprocessing with other organic wastes (OW) such as sludge from the dairy industry and glycerol from the biodiesel industry, as well as recovering nutrients to produce bio-based fertilizers (BBFs).
https://ellipse-project.eu/Development of an innovative integrated system for digestate treatment and use in fertigation, with the aim of optimizing the agronomical use of digestate from agricultural biogas plants fed by crops and livestock manure.
https://eu-cap-network.ec.europa.eu/projects/digestate100-innovative-integrated-system-digestate-use-fertigation_enBiogas plants produce digestates rich in nutrients, yet their uneven distribution across Germany creates challenges for responsible fertilizer use and transport. A membrane-based processing chain—using centrifugation, ultrafiltration, and reverse osmosis—can convert these digestates into separate nutrient products and reusable water, but the high energy demand, particularly in ultrafiltration, remains a major constraint. By examining digestates from numerous biogas plants, this study shows that filtration performance is strongly influenced by the liquid-phase properties and biopolymer content. Enzymatic pre-treatment significantly improved ultrafiltration efficiency, achieving nearly triple the filtration rates and reducing energy consumption by around 45%. These gains enhance the overall feasibility of membrane-based digestate treatment and support its broader deployment.
Nutrient-Recovery-from-Biogas-Digestate-by-Optimised-Membrane-Treatment.pdfSustainable fertilizer production—especially for phosphorus—will be a major challenge in the coming decades, making nutrient recovery from agricultural, urban, and industrial organic wastes increasingly important. This study evaluated five full-scale technologies used to recover nutrients from anaerobic digestate in farm-scale plants, including drying with acid capture, stripping with acid capture, and membrane-based separation. All systems achieved strong recovery performance, with average nitrogen and phosphorus yields exceeding 50%. The techno-economic analysis showed notable differences among the technologies: membranes produced high-quality water and reduced digestate volume, drying was limited by available heat, and stripping faced issues with suspended solids. Overall, the systems showed comparable costs, similar to those reported in other European applications, highlighting their practical feasibility.
Nutrients-recovery-from-anaerobic-digestate-of-agro-waste-Techno-economic-assessment.pdfAnaerobic digestion (AD) is an important technology for renewable energy production and waste management, but it also generates large volumes of digestate that must be effectively managed to realize its full sustainability potential. This review examines the key characteristics of digestate and how they influence opportunities for its valorisation into useful products. It assesses current technologies, including separation methods and advanced processing pathways, and discusses their technical and economic implications. Policy and regulatory considerations are also highlighted. Overall, the review provides guidance for researchers, industry stakeholders, and policymakers working to advance circular economy strategies.
Valorisation-of-digestate-Characteristics-products-processes-and-potential.pdf